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The rock crusher''s main purpose is to reduce the size of raw quarry material or shot rock into usable aggregate. The plant also separates the different sizes of the crushed stone, removes vegetation and byproducts, and if needed washes the stone to remove any particles still remaining in the aggregate. Figure 61 — Crusher layout.


Water that is used in the plant is pumped from a freshwater pond. The discharged water is then pumped into a settling pond. A crushed stone plant differs somewhat from a sand and gravel plant. Raw material is brought f rom a quarry to a prim ary crusher by rear dum p haul tru cks. Som e prim ary crush ers

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Quarried stone normally is delivered to the processing plant by truck and is dumped into a bin. A feeder is used as illustrated in Figure 11.19.21. The feeder or screens separate large boulders from finer rocks that do not require primary crushing, thus reducing the load to the primary crusher.

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5 Aggregate Production

With the exception of slag and other manufactured aggregates most materials for aggregate production come from bedrock or unconsolidated deposits. The vast majority of materials used in the mineral aggregate industry are obtained from surfacemined stone quarries or from sand and gravel pits. How materials are extracted influences their quality.

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North Carolina is the eighth largest crushed stone producing state in the U.S. Aggregate is produced from about 135 crushed stone quarries and about 500 sand and gravel sites throughout the state. Crushed stone, sand and gravel plants account for 85 percent of all permitted mining operations.

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